Optimalisasi Produktivitas Lini Assembling Menggunakan Metode PDCA Pada Industri Otomotif

Pepen Komarudin; Nasrun Baldah

doi:10.46576/jfeb.v5i1.8868

Optimalisasi Produktivitas Lini Assembling Menggunakan Metode PDCA Pada Industri Otomotif

Pepen Komarudin, Nasrun Baldah

Abstract

This study aims to analyze productivity improvements during the Start of Production (SOP) stage through the implementation of the Plan-Do-Check-Act (PDCA) method in an automotive manufacturing industry located in the GIIC Cikarang industrial area. The research focuses on the inability to achieve the production efficiency target of 95% due to limitations in workforce skills, production facility reliability, and component inventory management. The research method used was descriptive with a case study approach through observation, interviews, documentation, and analysis of production reports and Andon system data. The PDCA cycle was implemented systematically through problem identification, corrective action implementation, evaluation, and continuous improvement standardization. The results showed that the implementation of PDCA improved production process stability, reduced line stop disturbances, and increased work efficiency and productivity during the SOP stage. This research is expected to serve as a reference for manufacturing companies in implementing continuous improvement to enhance operational performance

Full Text:

PDF

References

Abdullah, S. M., & Planner, S. C. (2025). Inventory Optimization in Global Automotive Manufacturing Supply Chains. 4(1), 48–59.

Isniah, S., Purba, H. H., & Debora, F. (2020). Plan do check action ( PDCA ) method : literature review and research issues. 4(1), 72–81.

Journal, R. T., Line, A., Untuk, B., Lintasan, E., Perakitan, P., Fitri, M., Adelino, M. I., Apuri, M. L., & Teknik, F. (2022). http://jurnal.umsb.ac.id/index.php/RANGTEKNIKJOURNAL. 5(2), 295–300.

Kim, I., & Kim, C. (2018). Supply chain efficiency measurement to maintain sustainable performance in the automobile industry. Sustainability (Switzerland), 10(8), 1–16. https://doi.org/10.3390/su10082852

Kumar Singh, R., & Modgil, S. (2023). Assessment of Lean Supply Chain Practices in Indian Automotive Industry. In Global Business Review (Vol. 24, Issue 1). https://doi.org/10.1177/0972150919890234

Lean Enterprise Institute. (n.d.). Plan, Do, Check, Act (PDCA). Lean Enterprise Institute. Retrieved January 1, 2026, from https://www.lean.org/lexicon-terms/pdca/?utm_source=chatgpt.com

Malandri, Y. B., Safariyani, E., & Zahra, S. D. (2025). Analisis Pengendalian Kualitas Menggunakan Metode QC Seven Tools pada Produk X di PT DOM P-ISSN : 2776-4745. 9(4).

Merjani, A., & Kamil, I. (2021). Juli 2021 PENERAPAN METODE SEVEN TOOLS DAN PDCA ( PLAN DO CHECK ACTION ) UNTUK MENGURANGI CACAT PENGELASAN PIPA E-ISSN 2598-9987. 9(1), 124–131.

Nugrowibowo, S., & Rosyidi, M. R. (2023). Pengendalian Kualitas Produk Aluminium Alloy Wheel Dengan Metode Seven Tools dan PDCA. 06(9).

Renaldi, N. M., & Sumitra, N. R. (2026). Penggunaan metode PDCA dalam perbaikan downtime mesin auto crimping SM-16 untuk peningkatan kinerja produksi The use of PDCA method in downtime repair of SM-16 auto crimping machine to improve production performance. 7, 285–298.

Saefullah, M., Yusuf, F. A., Nuryanto, U. W., Pascasarjana, D., Studi, P., Manajemen, M., & Bina, U. (2024). MES Management Journal. 3, 81–104.

Sjarifudin, D., & Kurnia, H. (2022). The PDCA Approach with Seven Quality Tools for Quality Improvement Men ’ s Formal Jackets in Indonesia Garment Industry. 24(2), 159–176. https://doi.org/10.32734/jsti.v24i2.7711

Sumasto, F., Maharani, C. P., Purwojatmiko, B. H., Imansuri, F., & Aisyah, S. (2023). PDCA Method Implementation to Reduce the Potential Product Defects in the Automotive Components Industry. 4(2), 87–98. https://doi.org/10.22441/ijiem.v4i2.19527

Taufik, D. A. (2020). PDCA Cycle Method implementation in Industries : A Systematic Literature Review. 1(3), 157–166.

Terapan, J., Industri, T., Supriyadi, R., Nugroho, S., & Mulyono, K. (2022). Meningkatkan produktivitas pada line produksi di PT . XYZ dengan menggunakan metode PDCA delta Increase productivity on the production line at PT . XYZ using the Method PDCA delta. 3, 51–60.

DOI: https://doi.org/10.46576/jfeb.v5i1.8868